******************************************************************************************************************************************************************************************************************************
As of June 2, 2012 The swap has been completed!
Post build thread can be found here:
http://club4g.org/board/members-rides/30297-trevroars-post-swap-build-thread.html
******************************************************************************************************************************************************************************************************************************
This is where it will start and end, hopefully to the point where I can turn the key and drive it. Please save your criticism for the end I've heard it enough in the past, " You should have bought a GT." Those comments are not welcome here, if you do have something nice to say or a suggestion during the swap - then thanks, I would love to hear it.
I will edit this post to reflect parts obtain/needed and cost, so keep checking for updates. I'll be updating it a little later with parts I know I'm going to need. I will start Post # 2 with pics of the motor that was picked up today.
Parts list {[X] = obtained, [X][X] = included, [] = need to buy, [D] donated from 4g69}
Power Plant & Transmission
[X] Engine w/o exhaust manifolds or accessories $1095
[X]Engine Wire Harness Complete $230 http://www.spaldings.com/
[X] Transmission F6MBA-1-LKJA $630
Engine Management
[X] ECU $129.99 (eBay P/N 1860A516)
[D] Radiator (GS manual Radiator works with Gt manual. Autos need tranny coolers)
[X] Immobilizer delete and ECU Flash by Hackish at PSItuning $500 (www.uvtune.com)
Sensors
[D] MAP
[D] MAF
Accessories
[X] Alternator $45 (eBay)
[D] AC Compressor (Universal for GS/GT however mounting brackets are specific)
[X] Power Steering Pump $55 (eBay)
Brackets
[X][X] AC Compressor Mounting Bracket
[X] Alternator Mounting Bracket $40.79 (Dealer P/N MD375319)
[X][X] Power steering mounting bracket
[X] Shift Cable Main Mounting Bracket $50.91 (Dealer P/N 2460A053)
[X] Shift Cable Supplementary Mounting Bracket $10.87 (Dealer P/N 2501A068)
Drivetrain Parts
[X] Luk Clutch Kit 05-142 $188.88 delivered (www.partsgeek.com)
[X] Used OEM flywheel $75 delivered (http://benwoodautoparts.com)
[X] CV Drive Axle Shaft Left $85.90 delivered (www.macautoparts.net) Wheel hubs are universal
[X] CV Drive Axle Shaft Right 85.90 delivered (www.macautoparts.net) Wheel hubs are universal
[X] Starter $40.99 (eBay)
[X] CV Intermediate Shaft $80 (Dealer Part 3815A096) http://www.autowrecking.com/
[X] CV Intermediate Shaft Bearing $135.51 (Dealer Part 3817A110)
[Exhuast/Intake
[X] OEM Front Manifold, Y-pipe, intermediary pipe, and third cat $130 (Thanks Ricoswave!)
[X] OEM Rear Manifold $135 (Thanks eclipsercr2006)
[X] EGR dump tube $50.64 (Dealer Part 1582A192)
[X] EGR Gasket $5.95 (Dealer Part MD149764)
[X] Fajita CAI $60 (eBay)
[X] Victor Reinz Manifold Gaskets MS16280 $13.35 (eBay)
[X] Exhaust Flange Gasket Seal/Donut from Y pipe to J pipe, FelPro 61106 $13.99 (AutoZone)
[X] Manifolds to Y Pipe Gaskets, Victor Reinz 32138 $6.99 x 2 (AutoZone)
[X] Converter Gasket, from J pipe to 3rd Cat, FelPro 61451 $9.99 (AutoZone)
Suspension
[X] KYB Struts $309.25 for the set (eBay)
Mounting
[X] Stay Bar $3.89 (Dealer Part 1091A020)
[X] Stay Bar Mounting Bolt x2 (Dealer Part MU000743)
[X] Front Transaxle Mount $90.61 (Dealer Part MN101217)
[X] Trans mount brkt, Manual trans Left $35.47 (Dealer Part MR967005)
[X] Trans mount brkt, Manual trans Right $ 34.63 (Dealer Part 2910A014)
[X] Engine Front Mounting Bracket $163.98 (Dealer Part 1091A075)
Interior
[X] 6spd Shift lever Assembly used $79.12 Delivered (Dealer Part MN168267 http://www.weberbrothersauto.com)
[X] Shift control cables $138.12 (Dealer Part MN107656)
Maintenance and Non-Interchangeable Part from GS
[X] CV Axle Seal $7.37 (Dealer part# 2502A016)
[X] CV Axle Seal $7.37 (Dealer part# 2502A017)
[X] Timing belt/water pump kit $120.28 (Part # TS26287WP)
[X] Power Steering Belt Dayco 5040358 $11.95 (Summit Racing)
[X] P/S Idler Pulley GATES 36271 $47.59 (eBay)
[X] Alternator/AC Compressor Idler Pulley Dayco 89138 $31.95 (Summit Racing)
[X] A/C, Alternator Belt Dayco 5060470 $18.95 (Summit Racing)
[X] Heater Hose Inlet Dayco 87688 $17.95 (AutoZone)
[X] Heater Hose Outlet Dayco 87698 $10.95 (AutoZone)
[X] Power Steering Suction Hose, lower hose on reservoir $17.70 (dealer P/N MR589360)
[D] Power Steering High Pressure hose, From rack to pump - GS will work
[D] Brake Booster Hose, GS hose can be used, just use the part with check valve inside it. (GT part# MN113500)
Little Bits
[X] Manual Flywheel Bolts 8x $11.04 (Dealer Part 1120A015; Automatic Flywheels Bolts MD720036)
[X] Pressure Plate Bolts x6 $4.92 (Dealer Part MF241251)
[X] Transmission Mounting Bolts $7.98 (Dealer Part 4x 2500A012, and 2x MF140292)
[X] Hydraulic lines Master Cylinder, Hose, Tube To Slave Cyl, 3.8L $25.01 (Dealer Part# MN101580)
[X] Hydraulic Tube to Clutch Release Cylinder $11.18 (Dealer Part# 2348A016)
[D] Billet Oil Cap (Universal between GS/GT)
[X] Shift Cable Bracket Mounting Bolt 1x $1.73 (Dealer P/N 2501A070)
[X] Shift Cable Bracket Mounting Bolt 2x $1.73 (Dealer P/N 2460A054)
[X] Idler Pulley Bolts $1.98 (Dealer P/N MF434105)
[X] CV Intermediate Shaft Bearing Mounting Bolts 2x $2.26 (Dealer P/N MR111026)
[X] Alternator two lower mounting bolts $4.03 (10x75, 10x65)
Break Fix Parts (parts that I broke, or parts that just needed to be replaced during the swap)
[X] Front Passenger Wheel Hub $48.30 (Power Train Components P/N BR930413)
[X] Ball Joints MOOG K500068 2X $17.67 (eBay)
Total amount spent so far including shipping cost = $4861.65
Total amount recovered from GS Parts and unneeded parts so far = $2075.92
As of June 2, 2012 The swap has been completed!
Post build thread can be found here:
http://club4g.org/board/members-rides/30297-trevroars-post-swap-build-thread.html
******************************************************************************************************************************************************************************************************************************
This is where it will start and end, hopefully to the point where I can turn the key and drive it. Please save your criticism for the end I've heard it enough in the past, " You should have bought a GT." Those comments are not welcome here, if you do have something nice to say or a suggestion during the swap - then thanks, I would love to hear it.
I will edit this post to reflect parts obtain/needed and cost, so keep checking for updates. I'll be updating it a little later with parts I know I'm going to need. I will start Post # 2 with pics of the motor that was picked up today.
Parts list {[X] = obtained, [X][X] = included, [] = need to buy, [D] donated from 4g69}
Power Plant & Transmission
[X] Engine w/o exhaust manifolds or accessories $1095
[X]Engine Wire Harness Complete $230 http://www.spaldings.com/
[X] Transmission F6MBA-1-LKJA $630
Engine Management
[X] ECU $129.99 (eBay P/N 1860A516)
[D] Radiator (GS manual Radiator works with Gt manual. Autos need tranny coolers)
[X] Immobilizer delete and ECU Flash by Hackish at PSItuning $500 (www.uvtune.com)
Sensors
[D] MAP
[D] MAF
Accessories
[X] Alternator $45 (eBay)
[D] AC Compressor (Universal for GS/GT however mounting brackets are specific)
[X] Power Steering Pump $55 (eBay)
Brackets
[X][X] AC Compressor Mounting Bracket
[X] Alternator Mounting Bracket $40.79 (Dealer P/N MD375319)
[X][X] Power steering mounting bracket
[X] Shift Cable Main Mounting Bracket $50.91 (Dealer P/N 2460A053)
[X] Shift Cable Supplementary Mounting Bracket $10.87 (Dealer P/N 2501A068)
Drivetrain Parts
[X] Luk Clutch Kit 05-142 $188.88 delivered (www.partsgeek.com)
[X] Used OEM flywheel $75 delivered (http://benwoodautoparts.com)
[X] CV Drive Axle Shaft Left $85.90 delivered (www.macautoparts.net) Wheel hubs are universal
[X] CV Drive Axle Shaft Right 85.90 delivered (www.macautoparts.net) Wheel hubs are universal
[X] Starter $40.99 (eBay)
[X] CV Intermediate Shaft $80 (Dealer Part 3815A096) http://www.autowrecking.com/
[X] CV Intermediate Shaft Bearing $135.51 (Dealer Part 3817A110)
[Exhuast/Intake
[X] OEM Front Manifold, Y-pipe, intermediary pipe, and third cat $130 (Thanks Ricoswave!)
[X] OEM Rear Manifold $135 (Thanks eclipsercr2006)
[X] EGR dump tube $50.64 (Dealer Part 1582A192)
[X] EGR Gasket $5.95 (Dealer Part MD149764)
[X] Fajita CAI $60 (eBay)
[X] Victor Reinz Manifold Gaskets MS16280 $13.35 (eBay)
[X] Exhaust Flange Gasket Seal/Donut from Y pipe to J pipe, FelPro 61106 $13.99 (AutoZone)
[X] Manifolds to Y Pipe Gaskets, Victor Reinz 32138 $6.99 x 2 (AutoZone)
[X] Converter Gasket, from J pipe to 3rd Cat, FelPro 61451 $9.99 (AutoZone)
Suspension
[X] KYB Struts $309.25 for the set (eBay)
Mounting
[X] Stay Bar $3.89 (Dealer Part 1091A020)
[X] Stay Bar Mounting Bolt x2 (Dealer Part MU000743)
[X] Front Transaxle Mount $90.61 (Dealer Part MN101217)
[X] Trans mount brkt, Manual trans Left $35.47 (Dealer Part MR967005)
[X] Trans mount brkt, Manual trans Right $ 34.63 (Dealer Part 2910A014)
[X] Engine Front Mounting Bracket $163.98 (Dealer Part 1091A075)
Interior
[X] 6spd Shift lever Assembly used $79.12 Delivered (Dealer Part MN168267 http://www.weberbrothersauto.com)
[X] Shift control cables $138.12 (Dealer Part MN107656)
Maintenance and Non-Interchangeable Part from GS
[X] CV Axle Seal $7.37 (Dealer part# 2502A016)
[X] CV Axle Seal $7.37 (Dealer part# 2502A017)
[X] Timing belt/water pump kit $120.28 (Part # TS26287WP)
[X] Power Steering Belt Dayco 5040358 $11.95 (Summit Racing)
[X] P/S Idler Pulley GATES 36271 $47.59 (eBay)
[X] Alternator/AC Compressor Idler Pulley Dayco 89138 $31.95 (Summit Racing)
[X] A/C, Alternator Belt Dayco 5060470 $18.95 (Summit Racing)
[X] Heater Hose Inlet Dayco 87688 $17.95 (AutoZone)
[X] Heater Hose Outlet Dayco 87698 $10.95 (AutoZone)
[X] Power Steering Suction Hose, lower hose on reservoir $17.70 (dealer P/N MR589360)
[D] Power Steering High Pressure hose, From rack to pump - GS will work
[D] Brake Booster Hose, GS hose can be used, just use the part with check valve inside it. (GT part# MN113500)
Little Bits
[X] Manual Flywheel Bolts 8x $11.04 (Dealer Part 1120A015; Automatic Flywheels Bolts MD720036)
[X] Pressure Plate Bolts x6 $4.92 (Dealer Part MF241251)
[X] Transmission Mounting Bolts $7.98 (Dealer Part 4x 2500A012, and 2x MF140292)
[X] Hydraulic lines Master Cylinder, Hose, Tube To Slave Cyl, 3.8L $25.01 (Dealer Part# MN101580)
[X] Hydraulic Tube to Clutch Release Cylinder $11.18 (Dealer Part# 2348A016)
[D] Billet Oil Cap (Universal between GS/GT)
[X] Shift Cable Bracket Mounting Bolt 1x $1.73 (Dealer P/N 2501A070)
[X] Shift Cable Bracket Mounting Bolt 2x $1.73 (Dealer P/N 2460A054)
[X] Idler Pulley Bolts $1.98 (Dealer P/N MF434105)
[X] CV Intermediate Shaft Bearing Mounting Bolts 2x $2.26 (Dealer P/N MR111026)
[X] Alternator two lower mounting bolts $4.03 (10x75, 10x65)
Break Fix Parts (parts that I broke, or parts that just needed to be replaced during the swap)
[X] Front Passenger Wheel Hub $48.30 (Power Train Components P/N BR930413)
[X] Ball Joints MOOG K500068 2X $17.67 (eBay)
Total amount spent so far including shipping cost = $4861.65
Total amount recovered from GS Parts and unneeded parts so far = $2075.92